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ROD-K400U - ULTRASONİK ENDÜSTRİYEL KREM TÜP DOLUM VE YAPIŞTIRMA MAKİNASI


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Technical specifications

Model

ROD-K400U

Weight

530 kg

Power consumption

5 kW

Operating voltage

220V 50Hz

Air Consumption

50 LT / Minute

Air pressure

6bar Min - 8 Bar Maximum

Control System

PLC + HMI Operator Panel

Ultrasonic Frequency

24000hz Max

Filling Range

According to your requirement

Fotosel

SICK Speckle Sensor

Dimensions

1000X1300X1700 mm Width X width X Height

Product Bunker Volume

40 LT

Capacity

30 pieces / minute

General features

  1. With the ROD-K400U ultrasonic fully automatic cream tube filling and sealing machine, you can fill products such as cream, skin mask, skin care products, make-up removal milk, honey, jam, molasses.
  2. All surfaces of the machine in contact with the product and not in contact with the product are made of SUS 304 Stainless Steel. only stations have aluminum parts. 201 stainless steel with low oxidation resistance is not used on any surface of the machine.
  3. Thanks to its ergonomic structure, its working style is more practical and quieter compared to similar machines. You can reach 30 filling capacity per minute.
  4. It is a combined production line consisting of 6 stations. It only requires labor during the placement of the empty tube into the tube feeding chamber, it takes the tube itself from the feeding chamber, finds its direction, fills, glues, cuts the excess gluing, if you have taken the puncture control station option, after you have done the puncture control, it will throw the tube from the rotary table, the operation of the machine. it is fully automatic. You can easily control 5 different machines at the same time with a single staff member.
  5. We can add different options and features to the machine depending on your needs, remember, all stages of the machine such as design, R&D, machining, welding and automation are carried out within our company, it is really easy for us to add the feature that suits your needs, as long as you ask ...
  6. It has a high filling weight range, you can work with a single machine without any problems, thanks to our many filling range options and the filling sets you can buy extra to work in different filling ranges.
  7. Thanks to its tube molds of different diameters, it can work on cream tubes of many different diameters, our mold costs are very affordable.
  8. Thanks to the photoelectric sensors in each station, it only works when there is a tube in front of it. If there is no tube in front of the station, that station will not work. Thus, the energy saving and production efficiency of the machine works at the maximum level against product wastage.
  9. Thanks to the easy-to-use touchscreen operator panel, you can easily set all stations with almost only 1 tube. All stations can be adjusted by means of the adjustment flywheel located on the top of the station. Operation and adjustment processes are extremely easy and fast thanks to the multi-functional manual operation menu.
  10. ROD-K400U ultrasonic fully automatic cream tube filling and sealing machine can seal all types of cream tubes that can be sealed with heat such as PVC, laminated, nylon, plastic, pet, PP.
  11. It is 100% domestic production. In this respect, spare parts and service accessibility is extremely high, our spare parts and technical service prices are much more affordable than comparable machines.
  12. Thanks to the ultrasonic bonding feature of our machine, you do not need to make a heating nozzle for different sizes of tubes, and our machine does not need cooling with a chiller. The ultrasonic generators we use are also of domestic production.
  13. ROD-K400U Fully automatic ultrasonic cream tube filling and sealing machine, thanks to its Servo + Planetary Reducer-driven rotation system, makes fast stepping and smooth filling, even with a small diameter of 5 ml, by making a perfect positioning and smooth filling.

Mode of Operation

We can summarize the operation and sequence of the machine as follows:

  1. Empty Cream Tubes are arranged in a sufficient amount of cream tube feeding chamber, this chamber can hold between 50 and 300 cream tubes depending on the cream tube size.
  2. The machine takes the tube itself from the Cream Tube chamber and places it on the rotary table.
  3. The cream tube is then turned to the next station photocell station in the direction of the cream tube adhering, thanks to the photocell speck on the cream tube.
  4. Then the empty cream tube is taken to the filling station. The product is filled into the empty cream tube.
  5. The cream tube filled with product comes to the sealing station and is closed by sealing the two mouths of the tube with only sound waves without using heat. Thanks to this adhesion feature, the tube does not leave itself later.
  6. The back part of the tube, which is glued to each other, comes to the cut station, the excess is cut and the pasted area is provided with a perfect appearance.
  7. If you have also taken the puncture control station option at the time of order, at this station, pressure is applied to the tube from the sides to check whether the tube is adhered correctly.
  8. The tube, which has been filled, glued and all processes completed in the unloading station, which is the last station, is thrown out of the turntable and made ready for sale.

Optional Features

  • Our machine can be produced at different filling intervals according to your needs. You can fill many different weights with a single machine, and you can work in different filling ranges with one machine with extra filling sets.
  • You can work on cream tubes of many different diameters with tube molds of different diameters that you can buy from our company later.
  • With the burst control station, you can work more reliably without leaving your job to chance.
  • We can add a heating or mixing feature to the product feed bunker.
  • If your product production boiler is higher than the machine suction level, you can get a feed hose free of charge instead of a bunker.
  • In order to work comfortably on your acidic products, we can produce the surfaces in contact with the product from SUS 316 Stainless steel.
  • In order for our machine to travel more safely during international shipping, we can make wooden cases.

Other Details

  • Thanks to the cargo company we have contracted with, the product is transported at an affordable price. If your company is already a contracted cargo company, you can choose to use that cargo as well.
  • Our machine is under Renas Warranty for 1 year against fabrication errors.
  • Our machine is generally stocked, you do not have to wait, if there is no machine in stock, the delivery deadline is 45 working days.
  • Since the warranty and technical services of our machine have to be provided on-site, during the warranty period, only the travel fee and accommodation, and after the warranty period, technical service, travel and accommodation costs are provided at very affordable prices, Our remote assistance services are completely within working hours. it is free.

Structural Features

  • All surfaces that contact and not contact the product are SUS304 Stainless steel.
  • All aluminum surfaces in the stations are eloxal coated as standard.
  • Our machines are fully sufficient against electrical injuries with their fully grounded body and leakage current relays in accordance with the occupational safety law numbered 6331. All surfaces of the ultrasonic unit that have electrical risks are protected.
  • All automation products we use are industrial automation products, all of them have CE, ROHS etc. certificates, The transmission group we use belongs to the German Neugart company and has high service factor,
  • All the automation products we use are products with LVD, EMC certificates and ip65 class security certificate.
  • Our machine has CE and LVD certificates, and in line with your request, we can provide ATR1, CO certificates without any problems.
  • With the braking wheels located under the machine, you can move around in your business without any problem.
  • In order for ROD K-400U to operate smoothly and stably, a compressor of at least 300 liters is needed only for this machine. Especially in ultrasonic welding systems, it is vital that the air source maintain the same pressure level at all times.
  • The spot photocell in our machine is SICK, while station sensors are Leuze, disorc, etc. It consists of German made sensors.
  • In all stations of the ROD K-400U, hardened induction shafts and linear bearings are used, so the stations never make a gap.
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Ramazanoğulları Gıda İlaç İmalat Ve Tic.Ltd.Şti

Location: Turkia

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About The Company

Company Description

Renas Makina Ramazanoğulları Gıda İlaç İmalat LTD Şti. ' nin Grup şirketlerindendir.

Firmamız 1996 yılında kurulmuş olup, Gıda, Oto Yedek Parça ve Makina Alanlarında Çalışmaktadır.

Renas Makina, Üretim tabanlı bir firmadır.. Uzun yıllar gıda, kozmetik ve bitkisel ürünler ürettik. Sizin Üretim ile ilgili Sorunlarınızı biliyoruz ve sadece satış amaçlı değil, uzun süreli dostluklar kurmak amacı ile, size ihtiyacınız olan makinaları ve üretim çözümlerini tavsiye ediyor ve yardımcı oluyoruz.

Firmamız 9 yıl önce, Eski makinaları revize ederek başladığı bu yolculuğu daha sonra, ithalat ve sonrasında da üretim ile devam ettirmektedir. Şuanki şartlarda 314 çeşit makinayı ithal edip, 250 çeşit makinayı ise kendi tesislerinde üretmektedir.  Severek yaptığımız işimizi, siz değerli müşterilerimizin memnuniyeti ve ilgisi taçlandırmaktadır.

Alanında en kapsamlı ürün gammına ve yetişmiş ekibe sahip olan RENAS MAKİNA herzaman, sizlere kaliteli, akılcı ve hesaplı çözümler sunmaya çalışıyor. İthalat yaptığımız ülkelerde, toplamda 35 fabrika ile anlaşmalı olarak çalışmaktayız. Maliyet faktörünü gözeterek kendi tasarladığımız makinalardan bazılarını yurt dışında üreterek ithal etmekteyiz. Kendi Ülkemiz de ürettiğimiz makinalar da da, vatansever bir yaklaşım ile, az satıp çok kazanmak yerine, daha az kâr ederek, çok satıp ülkemize kazandırmak gayesindeyiz.

Makinalarımızın,

Arge, Tasarım, Üretim, Test, Kesim, Büküm, Kaynak, Talaşlı imalat, Tesviye, Kumlama, Polisaj, montaj, Otomasyon ve Programlama aşamalarının tamamı kendi firmamız bünyesinde yapılmaktadır. Bu durum bize meslektaşlarımıza göre çok daha geniş bir hareket alanı sağlamaktadır. Tasarımlarımızda, mümkün mertebe teknolojik ürünleri kullanmaktayız. Talep gören makinalar da seri imalat olarak üretim yapmamız, maliyetlerimizi düşürmekte ve haliyle de, bu ayrıcalığı satış fiyatlarımıza yansıtmaktayız.

Web Sayfamız, makinalarımız hakkında, merak ettiğiniz her türlü bilgiye sahiptir. Ayrıca bir çok modelin altında, çalışma videoları bulunmaktadır. Firmamız, sonderece şeffaf çalışmaktadır, fiyatlarımıza web sayfamızdan ulaşabilirsiniz. 

Henüz 9 yıldır sektörün içinde olmamıza rağmen, birçok Sektörden toplamda 9000 müşteriye ulaşan, müşteri portföyümüz, ve 40' ın üzerinde ülkeye yaptığımız ihracatımız, makinalarımıza olan talepleriniz, bizi işimize daha fazla bağlıyor.. Ülkemiz ekonomisine katkıda bulunmak ve kapital göçünü engellemek için, üretim maliyetlerimizin aynı olduğu makinaları ithal etmiyor, kendimiz üretiyoruz.

Bilgi birikimimiz ve ticari çevremiz sayesinde  çok hesaplı fiyatlara, kaliteli, ve sağlam anahtar teslimi fabrikalar kuruyoruz.  

500 m2 ye ulaşan yedek parça stok alanımız sayesinde, üretip, yada ithal edip bırakmıyoruz.. Aradan uzun yıllar geçse bile, Makinalarımızın arkasında duruyor ve her türlü teknik desteği sağlıyoruz.

5 yıl önce ithalatını bıraktığımız çeşitlerin bile yedek parçaları stoklu olarak bulunmaktadır. 

Firmamızın Üretimini yada ithalatını yaptığı makina gruplarından bazıları;

Tüm Yarı Otomatik ve Tam Otomatik dolum Makinası Çeşitleri;  Sıvı, toz, yoğun ürünler, taneli ürünler ve karışımlar, vida çeşitleri v.b ürünler.

Yarı Otomatik ve Tam Otomatik Etiketleme Makinası Çeşitleri; Silindirik, kavisli, elips, düz ve köşeli.

Yarı Otomatik ve Tam Otomatik Tarih Kodlama sistemleri

Tampon Baskı Sistemleri, 

Yarı Otomatik ve Tam Otomaitk Kapatma sistemleri; vidalı kapaklar, çakma kapaklar, Triger ve Sprey kapaklar, Krem Tüpler, indüksiyon Folyo Çeşitleri, Alüminyum kapaklar, teneke kutu sıvama V.b.

Manuel ve Tam Otomatik Poşet Yapıştırma Makinaları. 

Tüm ilaç Makinaları: Kapsül dolum, tablet press, kapsül parlatma, blister, sayma sistemleri granülasyon

Karıştıcı Çeşitleri; Toz ve Granül ürünler için U tipi, Ribon tipi, Pantolon tipi, Konik, Kübik, Bins tip karıştıcı çeşitleri, Sıvı Ürünler için Mobil Asansörlü karıştırıcılar, yüksek devirli, bıçaklı homojenizatör karıştırıcılar, Karıştırıcılı yada karıştırıcısız kazan çeşitleri, çift cidarlı ısıtmalı kazanlar, Yoğun ürünler için macun kazanları

Besleme Sistemleri; Helezonik besleme sistemleri, elevatör çeşitleri, yoğun ürün pompaları, taslı besleme çeşitleri,

Paketleme Makinaları; Volümetrik, vidalı, vibrasyon taslı, ve birçok çeşit tam otomatik, yatay ve dikey paketleme makinası çeşitleri, 

Vakum Paketleme Makinaları; Amatör tip ve Profösyonel Tipler,

Bazı Tarım Aletleri

Öğütme Sistemleri 

Entegre Tam Otomatik üretim hatları.

İşimizi severek yapıyor, ticari ahlak kurallarına uymayı azami gaye olarak kabul ediyor ve  uyuyoruz.Hem müşterilerimizin hemde kendi şirketimizin haklarını koruyarak çözüm üretiyoruz.

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